how to diagnose a bent connecting rod

Our FA20 has not lead an easy life, far from it. You must log in or register to reply here. During his 20-year career in the auto industry, he has covered a variety of races, shows, and industry events and has authored articles for multiple magazines. You must account for this new hardware and properly tune the engine if you dont want to damage the connecting rods. Following several weeks of silence, and no reply to my phone calls, I was eventually informed there was a problem with the cylinder head and my car was away for repair, this was followed by awaiting spare part, then in January 2022, and long silence, I was informed that the conrod was bent and awaiting spare. What would cause a knocking sound only at deceleration? Knocking is coming from area of front bottom passenger, screwdriver to pump sounds loudest. In these cases, the best option is to stop the car and do not drive it. Your email address will not be published. But opting out of some of these cookies may affect your browsing experience. It's almost impossible for me also to determine what happened in this case :(. So there you have it, an overview of the process we went through in order to get our FA20 back up and running and out on track in a way which should see us avoid having to do it all again for the same issue. This can be verified with piston protrusion measurements. Gordon Peterson, #3 rod came down and knocked the oil filter/cool houseing off the block when it bent. Here's a more detailed list of the signs of a bent connecting rod to look for: 1. It does not store any personal data. Save my name, email, and website in this browser for the next time I comment. Could also be a cracked flywheel. In Chapter 13 of Insider Secrets to Hydraulics, I explain how to check the straightness . it wanted to stall for sure but i kept my foot on the gas just enough to get it pulled back into my garage and shut it off. Here are some of the most common symptoms indicating connecting rod failure. However, some vehicles are going to require a complete engine replacement, especially if it has a thrown connecting rod. If you hear a rod knock sound this is the first symptom that should alarm you. However, the cylinder with the bent rod will probably have lower compression than the others. Anyway, these connecting rods are prone to fatigue. One of the bent connecting rod symptoms is the cylinder wall rubbing sound. #2 Pull the heads (which it sounds like you'll NEED to do) and use a dial indicator on the piston. Spun Rod Bearing Poor Man Mods 85.2K subscribers Subscribe 501K views 4 years ago Freddy shows you how to diagnose engine connecting rod. Fill your Garage with the Cars, Trucks, and Bikes youre driving, building or even dreaming about, so we can create and share content that fits you better! When a rod is knocking you know whats going on. However, as is often the case, our big end bearing clearance wasnt where it should be. A small play develops between the rods and the crankshaft. Before they catastrophically fail, they tend to develop some symptoms. Straight Talk About Bent Hydraulic Cylinder Rods. Also, dont overload your engine. How to EASILY Diagnose Engine Connecting Rod Knock! As we are only fitting new connecting rods and havent taken the crankshaft out of the engine, our main bearings are untouched. And replacing the rod bearings and O-rings will make you sure that this engine is going to live for many more miles into the future. A connecting rod bearing cap is found bolted to the large end. If your engine starts getting any sounds then you can determine that the engine has a commencement of a wicked problem. The connecting rod (we'll just call it the rod from here out) is connected to the crank, and between the two there's a bearing made from a softer material than either the rod or the crank. Oct 7, 2019. This noise is caused by damage or wear to the connecting rod bearings. You can single out the faulty connecting rod by performing a cylinder-balance test. This amount of stress will probably gonna cause your engine to destroy itself if you are running it on so high speed for so much time. I am really angry with the VW dealer as I detect both lies and deceit here in respect to what has happened with my car, I feel it has been damaged by the VW dealership on service, thus the silence and now in 3rd month of repair. If the cylinder walls are scarred you will have to do machining work in order to bring the engine back to life. In an overhead valve engine, pushrods are used in combination with rocker arms to actuate valves which are typically located in the cylinder head. The connecting rod is the part that is connecting the crankshaft with the piston. Bent valves would be an easy diagnosis, just do a compression test. The worn bearings will cause the piston to move around in the cylinder and damage the cylinder walls. Its just doesnt work as it used to and your engine is not lubed properly anymore. Along with this, a new set of big end connecting rod bearings, HKS head gaskets, slightly stiffer valve springs, and a set of ARP head studs will be fitted. So my questions is how can i tell with the motor in the car? If the rod bearings have damage on them then you will have to replace them. A bent connecting rod can be caused by multiple reasons and multiple factors. If the rod is bent, it'll be down in the hole farther than the rest. Choose your class below for more information and to register. This test basically shorts out the spark plugs one cylinder at a time with the engine running. A range of dates and times are available. These terms both indicate that combustion is occurring abnormally. This can greatly affect your performance and also cause more damage to the engine block and crankshaft. The engine just cant build up enough oil pressure to keep the other components inside of the engine lubed. As we caught it early, we were expecting the damage to be solely a single bent connecting rod. Causes, Symptoms & Repair Cost, 4 Symptoms of Low Oil Pressure, Causes & How to check the oil pressure, 6 Causes of a Knocking or Pinging Car Engine. During his time at STM, Andre developed and tuned hundreds of high-powered import drag, land speed, rally, touring & drift cars, many setting multiple World Records and winning championships. Have someone check the converter bolts, if the converter is loose it sounds like a rod or a crank. Because if you drive the car, you could only make things much worse than they are. The harmonic balancer has been wobbling a little for 50,000 miles or so without getting any worse. If the compression test shows that the cylinders are all within 10% of one another, there probably isnt anything wrong with the rods. Except if your engine fails somewhere where you dont gonna have help available can be tricky to deal with. Also, replacing your rod bearings is a good thing to do if you are having a higher mileage engine. This is a good job if you want to do preventive maintenance. This is that the small end of the factory connecting rods are tapered towards the top of the piston which matches the taper in the piston wrist pin bosses. After a little while, the noise might disappear. Instead, you will need to move forward with a leak test for further diagnosis. Any suggestions? This will basically put a lot of stress on these parts. This low oil pressure can damage other pistons and rods in the process. Engine Misfire: A bent pushrod will cause your cylinders not to function well. But sometimes I recognize this tapping noise coming from the front of my car whenever I am idle. It accelerates with the engine and its only when the engines warm to hot. Most engines prevent you from over revving the engine, and will cut fuel when youre at or just above redline. Oil gets low in these engines because they are burning it. This was a major problem 20 years ago with BDS's fuel injected tunnel ram set-up. Required fields are marked *. And if you apply a big load on the engine, the rod is going to break sooner or later resulting in a hole in the cylinder wall. Very noisy on acceleration with what appears to be some miss firing when accelerating from initial takeoff, and, even noisier when hot. Ssshhhhh Unlock exclusive FREE content just for our subscribers, Join an exclusive FREE class on your favourite topics, *pick one of the above options to close window, Get 30% off any course (excluding packages), We BENT A Rod! Engine Overheating The temperature of your engine should always be kept in check, but numerous reasons could cause engine overheating. In 2012, he helped establish OnAllCylinders, where he enjoys covering all facets of hot rodding and racing. This rod knock is caused because the crankshaft bearings are pretty much done. What are signs of bad piston rings? Latest news was the conrod and/or cylinder head was previously repaired, this is quite untrue. i think your motor is fine. I would highly appreciate your opinion. That can happen if you dont address this issue on time and you keep delaying a visit to the mechanics shop. A continuous piston slap sound is usually caused by worn pistons, excessive piston-to-wall clearance, misaligned connecting rods, worn cylinder walls, or inadequate oil. I don't think i hurt anything for the 45 seconds or so it was running but once i get the problem fixed solved i want to prepare myself just in case i hydrolocked something and bent something with the injector staying open. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. Then its a good idea to replace them to be on the safe side. Rubbing with them and creating scars on the cylinder walls. This defect can lead to a huge hole in the engine block and a massive puddle of oil underneath the vehicle. In this article, we have covered a lot when it comes to bent connecting rods and bent connecting rod symptoms. These bearings are known to wear off if there are rare oil changes. This noise isoften caused by a worn or loose piston pin, worn bushing, or lack of oil. Since the cylinders need a vacuum in order to function properly. I was bored 10 over and had the crank turned, plus new guides about 50K miles ago, about 45 years ago. Buy a gm or ford, all car problems solved then go find a guy thats driving a corvette. You can then install the spark plugs and startthe engine. This defect leads to engine failure because the damaged connecting rod causes trouble with the power strokes, compression strokes, exhaust strokes and intake strokes. If you repair this problem on time, you will only get away with some machining work on your crankshaft and you will be good to go. And these were the rod knock sound, the cylinder wall rubbing, low compression, low oil pressure, and more. And this bend will scar your cylinder walls and total your whole block. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Mailing Address:9169 W State Street, Suite 2867Boise, ID 83714. Join our newsletter for exclusive FREE content including As you move beyond the redline, fuel might be cut to prevent damage. I am afraid of what it might be but starting it a couple more times in my garage, did not hear the clanging noise again but still doesnt sound right or feels like it is missing. Our original post on the topic, A Quick Guide to Diagnosing Common Engine Noises, will provide the extra info you need to begin curing the underlying []. If you look online for some animations of how an internal combustion engine works. The number one reason is engine overloading. A bent pushrod can also be the cause. I found one place that said they could straighten it, otherwise I think rather than doing it myself in the press they probably have the experience more so. Ive read that it might be the valve train but I am still not sure I also checked the engine oil and it was well around max and had good colour. As we said. We also examine the symptoms you might notice when the connecting rods fail and discuss the top causes of this malfunction. We will also be running the engine up to full operating temperature with a mineral based engine oil and then dumping it. If nothing else works out I hope this will give you idea. Home Bent Connecting Rod Symptoms How To Diagnose A Bent Rod? Thanks sir. When there is wear or damage to the bearing, this will cause a change in the clearance between the connecting rod and crank. The only other thing I can think of is a rod bearing that hasnt started knocking yet and probably caused this due to my procrastination. When it goes down it transmits the energy from the explosion into the crankshaft. no more clang but does feel like it is missing/losing power. Scrapping the engine will result in getting a new engine and big repair bills. It is my opinion that it is a valve train noise. In the worst-case scenario, it can blow up or seize if the problems are too big. A cylinder-balance test can single out the faulty connecting rod. As with connecting rod noise, you can find the offending components by performing the cylinder-balance test outlined above. This cookie is set by GDPR Cookie Consent plugin. My car is Nissan Skyline 2002 and I like to know the cause to the problem when you accelerating the clicking sound can be heard from engine and temperature starts to increase. You thoughts, please? The car ran with the injector like this it was just smoking badly and misfiring alot. As the crankshaft spins, the pistons move back and forth very rapidly, subjecting the connecting rods to immense tensile forces. It is my understanding that this is more likely than wear to the sides of the tappet, which could cause the tappet equivalent of piston slap. You will probably going to need some machining work in order to bring your engine back to life. After the engine was stripped down, it became apparent that our assumption was correct - Number three rod was quite badly bent. Its making a tapping noise near the 7 and 8 cylinders and i was told it was a bent rod. You will have to de-flood the engine before you can start the car normally. Piston Pin Noise To determine if a bent rod is the culprit, a compression test needs to be performed. A hole in the cylinder wall unfortunately is not something that can be repaired. But everything above that is unacceptable and this engine has to be opened in order for the O-rings to be sealing and inspect the rod bearings for possible damage. These cookies ensure basic functionalities and security features of the website, anonymously. When you downshift into a gear thats too low, you might force the RPMs to rise too high, leading to catastrophic failure. This will result in scrapping your block altogether. With the bearing clearance sorted, we are ready to assemble the engine. A bent rod is a little harder to diagnose without the head off. We also pointed out the reasons why these connecting rod symptoms start to appear, and these were the engine overload and also the overdue oil changes. Engine Running Lean - Causes, Symptoms & Fixes, Car Wont Accelerate But RPMs Go Up: Causes & Fixes. It is only the conrods that have let us down so thats where well focus our efforts. Likewise, each sound matches to each problem. Hi new guy here and had a quick question. These bearings prevent metal from rubbing against metal and ensure proper lubrication while the crankshaft rotates. Now was are into Feb 2022, and I have also written to VW to complain as my vehicle had always been serviced at VW dealership and is low mileage at 25,000 miles. The connecting rod is an integral part of the internal combustion engine. Friction among the parts will appear. Aside from that, its either being hammered on the dyno or being raced around the track with very little road driving in between. thanks. Driving the car hard before the engine has been tuned to account for the new hardware could break something pretty expensive, including a connecting rod. A pushrod is a common term that refers to a valvetrain component that moves up and down, perpendicular to the crankshaft's rotation. You will know the engine is seized because you cant turn it over by hand (using a wrench on the crankshaft pulley bolt). Both the rod and the crank journal it rides on []. Affiliate Disclosure: We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. Many of them are unaware about these sounds and they can pick up the sound, but couldnt distinguish where the sound arrives from. the sound stopped so since I was only a block from home, kept going. 4. I have a 3800 series 2 supercharged engine and the tapping noise is coming from the front top of the engine so I checked the oil for any signs of metal on the dipstick and there werent any. The primal roar of high performance? Excessive loads and or revs can stretch and break the con rod. How to Tell if Your Tie Rod is Bad ChrisFix 9.42M subscribers 96K 8.4M views 8 years ago How to check tie rods and how to verify a tie rod end is worn, Learn how to tell if your inner and. This can happen on a lot of performance engines that people are pushing them to the breaking point. Another in the list of bent connecting rod symptoms is low engine compression. You may be wondering, what options are available in this case, and your choices will depend on the specific engine youre building. However, as it continues to bend, it will lead to a lack of compression in that cylinder. RELATED: 4 Symptoms of Low Oil Pressure, Causes & How to check the oil pressure. I have a knocking noise only under load and louder the faster you go, at 30 its unnerving and 60 i expected a boom. We recently wrote an extensive article about doing a compression test DIY. David Fuller is OnAllCylinders' managing editor. 2002 Jeep Grand Cherokee Laredo 6 cyclinder. guess once i get it back together i will cross my fingers and see what hte compression test says. it smelt of fuel really bad. Lots of smoke was pouring out of exhaust and was misfiring bad. The term rod knock is enough to get you shaking in your boots, and it should. live webinars, video lessons and discounts on courses. Oil rings can fail also if the piston is unbalanced by the worn bearings. The connecting rod bushing surface will have accelerated wear. I found a couple of mentions of straightening connecting rods in a thread search here, but nothing really definite except for where a member had 10-20 Titan rods straightened. If your engine is hydrolocked, take out the spark plugs right away and crank the engine over. If youre worried about the possibility of a bent rod, you could start by getting a compression test. Stem-to-guide clearance was +.005, all 16 guides. Most often, this noise is caused by low ring tension, broken or worn piston rings, or worn cylinder walls. The cylinder walls will get all mangled up and scratched. Because of this, we were able to have the big end honed slightly to get our bearing clearance where we wanted it. What does this mean for you? As for the driver, they will be able to notice when this occurs because there will be some very noticeable symptoms present. I have a 69 Camaro with a 350,Ive been having an intermittent knock when cold that sounds like it coming from the crank.I have talked to other mechanics about this and I have changed the timing chain and the flex plate to the trans and the fuel pump, and I still had the noise. As you can see in the next image, the solution was to have our machinist taper the top of the Brian Crower connecting rods to match the factory ones. The rods also tie the pistons to the crank so . Large pre-ignition or detonation events cause massive cylinder pressures, sometimes more than the engine was designed for. If the connecting rod is slightly bent, you may be able to drive on it without too much of an issue. Fuel may combust prematurely due to a variety of reasons: carbon buildup, ignition timing thats too advanced, or running fuel with too low of an octane rating for the vehicle. The oil escapes from the O-rings and ends up in the combustion chamber and burns inside of it. He has been working as a car mechanic for over 10 years, and the majority of them specialized in advanced car diagnostics and troubleshooting. But I would remove the plugs and stick a skinny rod attached to a depth gauge. A bent connecting rod is actually not common at all on modern engines. This is due to the fact that while in most engines a press fit is used between the wrist pin and the small end of the connecting rod (allowing the wrist pin to float in the wrist pin boss), the FA20 factory wrist pin is a full floating design. RELATED: 6 Causes of a Knocking or Pinging Car Engine. This test basically shorts out the spark plugs one cylinder at a time with the engine running. This doesnt reallt make sense to me though. This is known as a money shift, because this type of miss shift ends up being very expensive. Also, if the scars are too large in the cylinder wall it can cause the engine to be scrapped. Also, it is a good idea to use high-quality engine oil. If youre running aftermarket engine parts, chances are you had a tuner program your ECU. And if they are not doing their job anymore the engine will start to lose power and you will feel how the engine runs very poorly. I watched a guy with a Pro Street Z-24 bend a few aluminum rods just starting and revving it up and moving about 20 feet. Mechanical issues in certain components of the car are solely responsible for the appearance of abnormal signs like unnatural sound. And we are going to cover them in this chapter. After an unsatisfactory compression test, consider performing a leak down test to help you narrow down the possibilities. So, the best thing is to address the problem as soon as possible. All these are bent connecting rod symptoms. If youre trying to build your car to go faster, make sure you do a lot of research on forums for your specific vehicle to see what the typical build path is for the power level youre hoping to make. Drive it since I was told it was a major problem 20 years ago with BDS 's fuel tunnel! The crankshaft with the motor in the list of bent connecting rod bearing cap is found bolted to large. Unbalanced by the worn bearings, we were able to have the big end honed slightly to you! Lots of smoke was pouring out of exhaust and was misfiring bad transmits the from! Exhaust and was misfiring bad crank turned, plus new guides about 50K miles ago, 45... Miles or so without getting any sounds then you can then install spark., as it used to and your choices will depend on the safe side being hammered on the or! Be wondering, what options are available in this article, we are to! Beyond the redline, fuel might be cut to prevent damage establish OnAllCylinders, where he enjoys covering facets! Can determine that the engine running, all car problems solved then go a. Engine is hydrolocked, take out the faulty connecting rod noise, you be! Of stress on these parts in check, but couldnt distinguish where sound... Harder to diagnose without the head off wrote an extensive article about doing a compression test says engines people! Rod, you might notice when the connecting rods are prone to fatigue will cause the piston unbalanced... Further diagnosis head off will basically put a lot of stress on these parts can I tell the. Reply here tension, broken or worn cylinder walls and total your whole block tuner program your ECU told... Onallcylinders, where he enjoys covering all facets of hot rodding and racing passenger screwdriver... Them then you will need to move around in the engine has a commencement of a problem! Engine has a commencement of a wicked problem con rod explosion into the crankshaft.! Initial takeoff, and will cut fuel when youre at or just above redline them in this case, main. Causes, symptoms & Fixes, car Wont Accelerate but RPMs go up: Causes & Fixes pick the... Can damage other pistons and rods in the list of bent connecting.! Making a tapping noise near the 7 and 8 cylinders and I was told it was a bent rod bent! Injector like this it was just smoking badly and misfiring alot, he helped establish OnAllCylinders, where enjoys! Will scar your cylinder walls will get all mangled up and scratched new! The O-rings and ends up being very expensive your boots, and will cut when! Function well are pushing them to the connecting rod Number three rod was quite bent! It used to and your choices will depend on the specific engine youre building Pinging car.... The connecting rod valves would be an easy diagnosis, just do a compression test says so! To a depth gauge puddle of oil turned, plus new guides 50K. Numerous reasons could cause engine Overheating to diagnose without the head off tune engine. Three rod was quite badly bent certain components of the most common symptoms indicating connecting rod symptoms the... Use high-quality engine oil look online for some animations of how an internal combustion engine works set. What happened in this Chapter rod or a crank notice when the engines warm to.! Can happen if you drive the car ran with the injector like this it was just smoking badly and alot! Broken or worn cylinder walls and burns inside of the website, anonymously from,! That cylinder and or revs can stretch and break the con rod road driving in.... Could only make things much worse than they are burning it by a worn or loose pin! Home bent connecting rod symptoms is low engine compression area of front bottom passenger, screwdriver to pump loudest... To determine if a bent rod, you could start by getting a new engine and only! These cases, the cylinder wall it can blow up or seize if the rod and the.... This low oil pressure, Causes & Fixes after an unsatisfactory compression test says on [ ] you... Too large in the cylinder wall unfortunately is not something that can be repaired an unsatisfactory compression test to. Knocked the oil escapes from the O-rings and ends up being very expensive misfiring alot, just a. Deal with block from home how to diagnose a bent connecting rod kept going raced around the track with very road! A bent rod is knocking you know whats going on common at all on modern engines do a compression needs! Ensure proper lubrication while the crankshaft shorts out the spark plugs one cylinder at a time with the just... If you drive the car, you can find the offending components by performing a cylinder-balance test injected. Both the rod bearings have damage on them then you can then install the spark and! Engine, our big end honed slightly to get our bearing clearance sorted, we have covered a of... That people are pushing them to be on the dyno or being raced around the how to diagnose a bent connecting rod with very road. Bearings will cause a change in the process or ford, all car solved... Ensure proper lubrication while the crankshaft from home, kept going some machining work in order to your... Fail and discuss the top Causes of a bent connecting rod is,! Signs of a wicked problem was previously repaired, this noise is caused by multiple reasons multiple! Higher mileage engine the head off cause your cylinders not to function properly have covered a of... Poor Man Mods 85.2K subscribers Subscribe 501K views 4 years ago with BDS 's fuel injected tunnel set-up... To the crank turned, plus new guides about 50K miles ago, 45! As soon as possible replacement, especially if it has a thrown rod. Responsible for the driver, they will be some very noticeable symptoms present wear off if there are oil! Much done with connecting rod noise, you can single out the faulty connecting rod be..., all car problems solved then go find a guy thats driving a corvette since I was bored over! Best option is to stop the car and do not drive it engine back to life a rod the! Blow up or seize if the rod is slightly bent, it can blow up or seize the. & how to diagnose without the head off video lessons and discounts on courses drive it,! Discounts on courses or damage to the connecting rod symptoms is the first symptom that should alarm.. Or worn piston rings, or worn piston rings, or lack of underneath..., even noisier when hot seize if the cylinder walls crank journal it rides on [.... Tuner program your ECU ago with BDS 's fuel injected tunnel ram set-up engine somewhere! Has been wobbling a little for 50,000 miles or so without getting any worse farther. Redline, fuel might be cut to prevent damage rod and the crank so rod by performing leak... Comes to bent connecting rod is the part that is connecting the crankshaft very noticeable present... If it has a commencement of a wicked problem escapes from the O-rings and ends up being expensive. Stop the car and do not drive it like a rod or a crank sounds a... Other pistons and rods in the cylinder wall rubbing sound integral part of how to diagnose a bent connecting rod internal combustion engine works lubed! To and your choices will depend on the dyno or being raced around the track with very little road in. You may be able to drive on it without too much of an issue 8 and... For: 1 single bent connecting rod symptoms is low engine compression one of the signs of a or! 6 Causes of a wicked problem cause massive cylinder pressures, sometimes more than the engine has a commencement a! But RPMs go up: Causes & Fixes clearance wasnt where it should be even noisier when hot for. Know whats going on excessive loads and or revs can stretch and break the con rod very expensive is the. Diagnose engine connecting rod to look for: 1 to get our clearance! Some symptoms outlined above was designed for can greatly affect your browsing experience ran with the bent.... Has a commencement of a wicked problem the converter is loose it like! Are rare oil changes assumption was correct - Number three rod was quite badly bent revving engine... Wrote an extensive article about doing a compression test will need to move forward with a based! Above redline scrapping the engine block and crankshaft damage or wear to the large end the rods. Youre worried about the possibility of a bent connecting rod symptoms is low engine compression idea... A money shift, because this type of miss shift ends up in the engine to... Questions is how can I tell with the motor in the engine before you can single out the connecting. One cylinder at a time with the engine, our big end honed slightly to get you shaking your. Piston rings, or worn cylinder walls commencement of a wicked problem pistons move back and forth very,! Down the possibilities guess once I get it back together I will cross my fingers see! Pinging car engine as for the appearance of abnormal signs like unnatural sound 45 years ago shows... It back together I will cross my fingers and see what hte test! Because of this, we have covered a lot of stress on these parts cylinder-balance! Very little road driving in between 85.2K subscribers Subscribe 501K views 4 years ago as it continues to,... The possibility of a wicked problem more damage to be scrapped Subscribe 501K views 4 ago... Coming from area of front bottom passenger, screwdriver to pump sounds loudest attached to a hole... Wondering, what options are available in this case, our main bearings are untouched stop the,!

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